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oil catch can /emission mods

Posted: Sat Mar 30, 2002 5:45 pm
by Josh Colombo
Rod,

Any issues or differences in doing this setup on a N/A engine? I want to do this to keep fresh air only.

As far as the MAF sensor knowing exactly how much air is entering through the hoses. I believe it would be considered a closed loop system, so the air has already been measured by the MAF sensor, it's just dirty air.

Josh

************************************
Josh Colombo
<mailto:Josh@surrealmirage.com> Josh@surrealmirage.com **NEW**

"Life, an ever-changing melody
of beats and rhythm" - ME
************************************

-----Original Message-----
From: Rod [mailto:melrod@optusnet.com.au]
Sent: Friday, March 29, 2002 71 PM
To: BC-BFLegacyWorks@yahoogroups.com
Subject: [BC-BFLegacyWorks] oil catch can /emmission mods


try this idea i used. Costs next to nothing and works beautifuly.......

Purpose of this : to stop oily, blow-by gases getting into the air
> let.
> -General Description (diagram attached) of workings, normally.....
>
> At part or nil throttle, the blow-by gas in the crankcase is drawn
> into the inlet manifold through the connecting hoses and PCV valve by
> strong vacuum in the inlet manifold (strong vacuum opens the PCV
> valve). Under these conditions, fresh air is introduced into both the
> rocker covers via the air inlet duct and connecting hoses. The
> crankcase (blow-by)gases, mixed with the fresh air, are drawn through
> the hoses, PCV valve and into the inlet manifold.
> At open throttle, under turbo boost, positive pressure is created in
> the inlet MANIFOLD ,ie. the inlet MANIFOLD has no vacuum and hence
> the PCV valve is shut. Instead, the turbocharger asking for maximum
> air, is creating a kind of vacuum in the air inlet ducting.
> Under these conditions the system works in reverse. Blow-by gases are
> drawn into the air intake duct via the rocker cover hoses and hose
> off the crankcase, prior to the PCV valve (shown in diagram below).
> During these conditions, the inlet air being fed is not 100% fresh
> air but a mixture of fresh air and blow-by gases. This also leaves an
> oily film, over time, in the inlet ducting, turbo and intercooler.
> 100% fresh air would be a better alternitive.

> What I did.....
> 1. The hoses from the both the rocker covers come together as one and
> lead to the air inlet duct. I have pulled this hose out and plugged
> the hole in the air inlet duct. On the end of the pulled out hose, I
> have fitted an oil foamed filter, a mini version of a uni-fliter if
> you like. Now the system can draw fresh air into the rocker covers
> whenever required but will not allow blow-by gaes to be drawn into
> the air inlet duct. It now 'breathes'. This is similar to the pre-
> emission days when engines used to 'breathe' through the rocker cover
> oil filler cap.
> 2. There is another hose that links from the air inlet duct, to the
> crankcase hose and PCV valve. (see diagram) I have plugged the
> section leading from the air inlet duct. This now allows crankcase
> vapours to be drawn in the inlet MANIFOLD via the PCV valve but stops
> the crankcase vapours being drawn into the air inlet DUCTING. This is
> now 'one-way' if you like.
> I realize this is not allowed under emission control laws, in Aust, but the
> only thing that can be visually seen is the tiny foam air filter.
> This must make a difference as the airflow meter now has the exact
> amount of air entering the engine, as is couldn't know what was being
> drawn in through the blow-by hoses. Physically I noticed that the
> chrome tailpipes on the rear muffler are not 'sooting' up as much..
> I also removed the air ducting / intercooler and cleaned the oily
> film off everything and it is still spotless. I have been running
> like this now for over a year.
> > Regards, Rod... in OZ




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oil catch can /emission mods

Posted: Sat Mar 30, 2002 7:44 pm
by rodeddy
i don't know the setup on a N/A engine.
Rod
--- In BC-BFLegacyWorks@y..., "Josh Colombo" <josh@s...> wrote:
> Rod,
>
> Any issues or differences in doing this setup on a N/A engine? I
want to do this to keep fresh air only.
>
> As far as the MAF sensor knowing exactly how much air is entering
through the hoses. I believe it would be considered a closed loop
system, so the air has already been measured by the MAF sensor, it's
just dirty air.
>
> Josh
>
> ************************************
> Josh Colombo
> <mailto:Josh@s...> Josh@s... **NEW**
>
> "Life, an ever-changing melody
> of beats and rhythm" - ME
> ************************************
>
> -----Original Message-----
> From: Rod [mailto:melrod@o...]
> Sent: Friday, March 29, 2002 71 PM
> To: BC-BFLegacyWorks@y...
> Subject: [BC-BFLegacyWorks] oil catch can /emmission mods
>
>
> try this idea i used. Costs next to nothing and works
beautifuly.......
>
> Purpose of this : to stop oily, blow-by gases getting into the air
> > let.
> > -General Description (diagram attached) of workings, normally.....
> >
> > At part or nil throttle, the blow-by gas in the crankcase is
drawn
> > into the inlet manifold through the connecting hoses and PCV
valve by
> > strong vacuum in the inlet manifold (strong vacuum opens the PCV
> > valve). Under these conditions, fresh air is introduced into both
the
> > rocker covers via the air inlet duct and connecting hoses. The
> > crankcase (blow-by)gases, mixed with the fresh air, are drawn
through
> > the hoses, PCV valve and into the inlet manifold.
> > At open throttle, under turbo boost, positive pressure is created
in
> > the inlet MANIFOLD ,ie. the inlet MANIFOLD has no vacuum and
hence
> > the PCV valve is shut. Instead, the turbocharger asking for
maximum
> > air, is creating a kind of vacuum in the air inlet ducting.
> > Under these conditions the system works in reverse. Blow-by gases
are
> > drawn into the air intake duct via the rocker cover hoses and
hose
> > off the crankcase, prior to the PCV valve (shown in diagram
below).
> > During these conditions, the inlet air being fed is not 100%
fresh
> > air but a mixture of fresh air and blow-by gases. This also
leaves an
> > oily film, over time, in the inlet ducting, turbo and intercooler.
> > 100% fresh air would be a better alternitive.
>
> > What I did.....
> > 1. The hoses from the both the rocker covers come together as one
and
> > lead to the air inlet duct. I have pulled this hose out and
plugged
> > the hole in the air inlet duct. On the end of the pulled out
hose, I
> > have fitted an oil foamed filter, a mini version of a uni-fliter
if
> > you like. Now the system can draw fresh air into the rocker
covers
> > whenever required but will not allow blow-by gaes to be drawn
into
> > the air inlet duct. It now 'breathes'. This is similar to the
pre-
> > emission days when engines used to 'breathe' through the rocker
cover
> > oil filler cap.
> > 2. There is another hose that links from the air inlet duct, to
the
> > crankcase hose and PCV valve. (see diagram) I have plugged the
> > section leading from the air inlet duct. This now allows
crankcase
> > vapours to be drawn in the inlet MANIFOLD via the PCV valve but
stops
> > the crankcase vapours being drawn into the air inlet DUCTING.
This is
> > now 'one-way' if you like.
> > I realize this is not allowed under emission control laws, in
Aust, but the
> > only thing that can be visually seen is the tiny foam air filter.
> > This must make a difference as the airflow meter now has the
exact
> > amount of air entering the engine, as is couldn't know what was
being
> > drawn in through the blow-by hoses. Physically I noticed that the
> > chrome tailpipes on the rear muffler are not 'sooting' up as
much..
> > I also removed the air ducting / intercooler and cleaned the oily
> > film off everything and it is still spotless. I have been running
> > like this now for over a year.
> > > Regards, Rod... in OZ
>
>
>
>
>
>
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