Operation: Hella 90MM Modules on a prefacelift

Headlights to tailights and everything in between.

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THAWA
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Operation: Hella 90MM Modules on a prefacelift

Post by THAWA »

So I finally bit the bullet and bought a set of these, two low beams and two high beams. Received them on thursday evening and was amazed at how light they were. I decided to just fiberglass a housing up for them. I did a quick line up with some cardboard and after some tracing had a cardboard cutout. It was too late to do anything else so I stopped for the night.

Friday, I went to home depot and got some fiberglass supplies, resin, mat, cloth, brushes, etc. I also went all around town looking for some damn styrofoam to make a mold out of. Using the cardboard cutout I created a mold out of styrofoam, which I then covered in duct tape. Fiberglass will not hold to the duct tape, so it's a cheap mold release. It again got too late and I didn't have the safety supplies I needed so I held off until Saturday.

Saturday, did some more shopping and got most of the wiring stuff I needed. I started laying the fiberglass aswell. I could only do about a layer or so last night so I just let that set.

Today, After the fiberglass set overnight I tried to take off the mold and found that one layer is not enough to remove the fiberglass from the mold. Especially not how crapily I layed it. Anyway, I added two more layers or so. Then I started on the wiring, I did it fairly half-assed just to see how well the light worked and if it was even worth the effort. I couldn't get it to work with the relay, which I think is at fault. But I just hardwired it to the battery and wow was it ever a nice light. I really want to finish this up now!

Anyway, that's my progress right now. I need to give the housing a few more layers of fiberglass, mount the lights to it, then mount the housing to the car, then finish the wiring up. I really wish I had the ability to just make the bracket/housing out of metal and be done in like 20-30 minutes but oh well. Would you guys be interested in pictures of the process?
Rio Red 90 Legacy LS AWD 174k
Liquid Silver 92 SVX LS-L 88k
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mikec
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Post by mikec »

Do you really have to ask whether we want pictures? :)
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eastbaysubaru
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Post by eastbaysubaru »

Seriously....get them pics up foo!

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tris91ricer
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Post by tris91ricer »

Yes, definitly! I just pulled the pre-facelift headlights from one of my cars today! I was planning on doing this, as well, in fact, so I'd like to see what I'm up against..
good show, thawa!
[b]'92 L Sedan[/b]
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[quote]e46 owners tend to be twats.
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THAWA
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Post by THAWA »

Okay, I only did the driver side one for now. When I start on the passenger side I'll try to document it as best as I can.
Rio Red 90 Legacy LS AWD 174k
Liquid Silver 92 SVX LS-L 88k
[url=http://folding.amdmbpond.com/FoldingForOurFuture.html]Do you fold?[/url]

I'm on First and First. How can the same street intersect with itself? I must be at the nexus of the universe.
Legacy777
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Post by Legacy777 »

yes, pictures :)
Josh

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tris91ricer
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Post by tris91ricer »

Way to go, THAWA.. Where did you buy them from? Care to disclose how much?
I'm checking rallylights.com right now..
[b]'92 L Sedan[/b]
EJ20g 4.11 5sp LSD

[quote]e46 owners tend to be twats.
[/quote]
THAWA
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Post by THAWA »

ebay, because at the time my firewall didn't like rallylights.com. I didn't find that out until after the fact. I believe with everything it like like 350 or so, i forget.
Rio Red 90 Legacy LS AWD 174k
Liquid Silver 92 SVX LS-L 88k
[url=http://folding.amdmbpond.com/FoldingForOurFuture.html]Do you fold?[/url]

I'm on First and First. How can the same street intersect with itself? I must be at the nexus of the universe.
tris91ricer
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Post by tris91ricer »

Damn, $350? Well, I guess that's the cost of aftermarket headlights anyhow, right? I just cleared all my headlights last night.. took the preface ones off, did 'em. Took the post face ones off, did 'em. They's all sparkly clean now!
I'll start a thread about it later, it only took me ~10 mins per headlight.
[b]'92 L Sedan[/b]
EJ20g 4.11 5sp LSD

[quote]e46 owners tend to be twats.
[/quote]
greg donovan
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Post by greg donovan »

whats the status on this?
96 Impreza L sedan
97 legacy outback limited
00 Impreza RS sedan
THAWA
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Post by THAWA »

Still where I was. Between work, school, and sleep haven't had much free time to do anything.
Rio Red 90 Legacy LS AWD 174k
Liquid Silver 92 SVX LS-L 88k
[url=http://folding.amdmbpond.com/FoldingForOurFuture.html]Do you fold?[/url]

I'm on First and First. How can the same street intersect with itself? I must be at the nexus of the universe.
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