Clutch Problems... Big Time!

Flywheel, Clutch, Transmission, Axles, etc...

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smh0101
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Clutch Problems... Big Time!

Post by smh0101 »

When I swapped the motor yesterday, I did my best to put the clutch disc dead center...

However, its all back together... And not working well

The pedal comes all the way up like it should, however the clutch, when engaging, chatters. And only the last (closest to the floor) 1.5 inches of pedal travel have any effect.

Any thoughts?

Did I not get it aligned right?
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
PhyrraM
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Post by PhyrraM »

If you got the engine and the transmission together, you got it lined up OK.

Did you use the same exact flywheel, pressure plate and disc? If so, then you are probably just at the end of the clutches life.

Try bleeding it?
'93 Winestone SS Auto, '91 Pearl White SS.
'93 Pure White SS EJ20G slanty intercooled, SIDESWIPED! In stasis.
'94 FWD and '95 AWD Laguna Blue SVXs.
2017 Pure Red BRZ Limited w/Performance pack
555BCTurbo
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Post by 555BCTurbo »

Did you grease the snout of the transaxle?
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
smh0101
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Post by smh0101 »

The clutch is damn near brand new...

And Nick... No... You mean the end of the input shaft?
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
smh0101
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Post by smh0101 »

And yeah, same exact everything.
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
Legacy777
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Post by Legacy777 »

How well did you clean the clutch disc, pp, & flywheel.

Chances are you got oil on it when the engine blew...and could be the cause of the chatter.
Josh

surrealmirage.com/subaru
1990 Legacy (AWD, 6MT, & EJ22T Swap)
2020 Outback Limted XT

If you need to get a hold of me please email me rather then pm
smh0101
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Post by smh0101 »

Um... I didnt... it all seemed very dry.

Is it a possibility that I put the disc in backwards?
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
555BCTurbo
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Post by 555BCTurbo »

smh0101 wrote:
And Nick... No... You mean the end of the input shaft?

No...I don't mean the input shaft.


The snout of the tranny is what surrounds the input shaft...where the throughout bearing rides. If it isn't greased the clutch will be very difficult to modulate
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
smh0101
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Post by smh0101 »

Ah, gotcha... No I didnt grease anything...

I'm betting I installed it wrong, and since I have to pull the motor again anyways... I dont really car, I'll figure it out... I guess.

But is it possible that I accidentally reversed the disc?
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
PhyrraM
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Post by PhyrraM »

Don't think so. I believe there is enough offset on the disc to prevent the pressure plate from going on if the disc is reversed.
'93 Winestone SS Auto, '91 Pearl White SS.
'93 Pure White SS EJ20G slanty intercooled, SIDESWIPED! In stasis.
'94 FWD and '95 AWD Laguna Blue SVXs.
2017 Pure Red BRZ Limited w/Performance pack
555BCTurbo
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Post by 555BCTurbo »

The grease part is vitally important...

If you don't believe me, call Dale and he will tell you the same thing
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
smh0101
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Location: Orlando, FL

Post by smh0101 »

Well, the clutch pedal moves like normal... Its just the clutch engagment is horrible.
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
555BCTurbo
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Joined: Wed Feb 16, 2005 9:40 pm
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Post by 555BCTurbo »

smh0101 wrote:Well, the clutch pedal moves like normal... Its just the clutch engagment is horrible.

Yep...the precise symptoms of not greasing the snout
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
smh0101
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Post by smh0101 »

I really feel stupid right now but I'm still having trouble figuring out what the snout is...

There is the bell housing that mounts to the engine... and within said housing is the clutch which connects to the flywheel, then the input shaft that goes into the clutch assembly... Now on said shaft there are splines, but also on there is a smooth round shaft at the end. Is that the snout?
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
PhyrraM
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Posts: 1980
Joined: Thu Aug 11, 2005 4:34 pm
Location: Lake Elsinore, CA

Post by PhyrraM »

The snout is the part that has the throwout bearing on it, you can see a thin layer of red grease on it in the pic.

Image
'93 Winestone SS Auto, '91 Pearl White SS.
'93 Pure White SS EJ20G slanty intercooled, SIDESWIPED! In stasis.
'94 FWD and '95 AWD Laguna Blue SVXs.
2017 Pure Red BRZ Limited w/Performance pack
smh0101
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Posts: 3056
Joined: Wed Jan 18, 2006 7:56 am
Location: Orlando, FL

Post by smh0101 »

OH! cool, gotcha...

But um, when I separated the engine from tranny, that part stayed with the engine... Is that bad?
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
555BCTurbo
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Joined: Wed Feb 16, 2005 9:40 pm
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Post by 555BCTurbo »

smh0101 wrote:OH! cool, gotcha...

But um, when I separated the engine from tranny, that part stayed with the engine... Is that bad?

No, it is supposed to...


BUT GREASE THE SNOUT!


:)
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
smh0101
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Post by smh0101 »

Okay, will do...

Thanks.

Nick did you see my latest posts in the engine thread?
~Spencer
94 Legacy Turbo (550 Robtune/ej20h v2 Sti RA drivetrain)
94 Legacy Ti Wagon (5mt ej22e)
91 rhd Legacy GT Wagon (factory 5mt, ej20g)
93 rhd Legacy GT type S2 Sedan (4eat, ej20g)
91 rhd Legacy Ti Type S 1.8
03 Lincoln LS V8 Sport
08 300 SRT8
555BCTurbo
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Joined: Wed Feb 16, 2005 9:40 pm
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Post by 555BCTurbo »

Nooo...I will look
Nick

1987 Audi 4000CS quattro...soon to be 20VT
1994 Dodge Ram 2500 4x4 CTD, #11 plate, 30 psi, Scotty II intake, 4" exhaust
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